Trunk lining
Added aluminum to trunk side of rear bulkhead. Planning to line trunk with aluminum and this piece is not accessible with body on. Installed anchor nuts into body for mirrors and demister vents.Continue Reading
Dash wiring
Cleaned up the under dash wiring. As much as I tried to consider it would only be accessible from the bottom, somehow, it just didn’t work out. Added 6port fuseblock for modifications/installed items.Continue Reading
Panel Fitting
I spent a lot of time viewing pictures of the Hurricane in the body finishing process. I saw a lot of fiberglass filler being used around the various openings. I was looking for spots that were typical to all builds but really didn’t find any. Some filled around the trunkContinue Reading
Tweaking the body for a better replica
Extending the edges After I positioned my body, I learned the opening for my side pipes was not correct. I would have to gain more clearance on the rear but I would have to extend the forward edge back. Extending the edge concerned me since it was cantilevered. I didContinue Reading
Processes & Problems
The body I received was very high quality – on the outside. The inner edges left a lot to be desired. Two issues; 1) voids in gel coat and underlying glass had to be repaired to insure integrity of the finish and 2) I knew that people would be feelingContinue Reading
Bodywork materials
Body Materials The Hurricane body is polyester resin over glass fiber. I will attempt to stay with the same manufacturers, to avoid any compatibility problems. Glasswork I chose to go with Evercoat products. Part personal preference and part due to the overwhelming use of Rage Gold as the finishing putty.Continue Reading
Edge Treatment
When I received my body, the gelcoat was in excellent shape. But as I began to work on it, I learned although the body looked good, the edges were horrendous. The glass cloth had separated, or wasn’t filled, there were all kinds of voids. No where near ready for finalContinue Reading
Recover dash and tweak steering
Recovered dash and re-installed A few tips learned on the second try. Installed steering vibration damperContinue Reading
Bodywork
Hurrah and ugh. We’ve moved to the point of beginning the bodywork. Another milestone but it also puts me into the messiest part of the build. I don’t mind grease on my hands, but I really dislike Bondo dust on everything. Guess I better learn to like it. Plus asContinue Reading







